DIY Tutorial - A detailed guide on replacing the cord of your iron - Follow these simple steps!

DIY Tutorial: Replace Iron Cord - A Step-by-Step Guide to Replacing Your Irons Cord Safely and Effectively

Anthony Arphan
January 1, 1
18 min read

Ironing is an essential task in maintaining our clothes and keeping them wrinkle-free. However, over time, the cord of our trusty iron may become frayed or damaged, making it unsafe or inconvenient to use. The good news is that you don’t have to rush out and buy a new iron! Instead, follow this easy DIY tutorial on how to replace the cord on your iron.

Step 1: Gather the necessary tools and materials.

Before you begin, make sure you have the following items on hand: a replacement cord suitable for your iron’s voltage, a screwdriver, wire cutters, electrical tape, and a pair of pliers. Safety should always come first, so ensure that you are working in a well-lit area with no electrical current.

Step 2: Unplug and disassemble the iron.

First and foremost, unplug the iron from the power socket to avoid any accidental electric shocks. Next, use the screwdriver to remove any screws securing the back cover of the iron. Carefully detach the cover and set it aside, along with any other removable parts, such as the soleplate or handle.

Step 3: Remove the old cord.

Locate the terminals where the existing cord is connected within the iron. Using the pliers, gently disconnect the old cord from these terminals. Take note of how the cord is attached, as this will be essential in connecting the new cord later. Once detached, dispose of the old cord responsibly.

Step 4: Attach the new cord.

Take the new cord and strip approximately half an inch of the outer insulation from both ends. Twist the exposed wires to prevent fraying, and then connect them to the appropriate terminals according to your previous observations. Secure the connections by tightening the screws or using the provided clamps. Double-check that the new cord is firmly in place.

Step 5: Reassemble and test.

Carefully reattach the iron’s back cover, soleplate, and handle, ensuring that they fit snugly. Once everything is back in place, plug in the iron, and test it by turning it on. If it heats up and functions properly, you have successfully replaced the cord on your iron!

In conclusion, with a little DIY know-how, replacing the cord on your iron can save you money and prevent the need for a new appliance. Remember to always prioritize safety when working with electrical components, and if you are unsure, consult a professional. Now you can continue to enjoy crisp, wrinkle-free clothing with your newly repaired iron!

Gather the necessary tools

Before you begin replacing the cord on your iron, make sure you have the following tools ready:

Screwdriver
Wire cutters
Wire strippers
New cord
Tape
Marker

Having these tools in advance will make the process much easier and ensure that you have everything you need to successfully replace the cord on your iron.

Tools you will need

In order to replace the cord on your iron, you will need the following tools:

Phillips screwdriver: This tool will be used to remove the screws that hold the casing of the iron in place.
Wire cutters: You will need wire cutters to safely remove the cord from the iron.
Wire strippers: These are necessary for removing the insulation from the new cord so you can properly connect it to the iron.
Soldering iron: If your iron requires soldering, you will need a soldering iron to make the necessary connections in the process.
Solder: If soldering is necessary, you will also need solder to secure the connections.
Heat shrink tubing: This will be used to cover the exposed wires and provide insulation once the new cord is connected.
Multimeter: Having a multimeter on hand can be helpful for testing the continuity of wires and checking for any other electrical issues.

Make sure you have all these tools readily available before you start the cord replacement process. This will help ensure a smooth and successful DIY repair.

Precautions to take

Before starting the process of replacing the cord on your iron, it is important to take some precautions to ensure your safety. Follow these steps to prevent accidents and injuries:

By following these precautions, you can ensure a safe and successful cord replacement for your iron.

Prepare your iron for cord replacement

Replacing the cord on your iron can be a simple and cost-effective solution to extend the life of your appliance. Before you begin the process, it’s important to properly prepare your iron, ensuring your safety and the success of the cord replacement.

Here are the steps to prepare your iron for cord replacement:

By following these steps to prepare your iron for cord replacement, you’ll ensure a safe and successful DIY project. Once you have properly prepared your iron, you can move on to the next steps of the cord replacement process.

Unplug the iron

Before you begin working on your iron, make sure to unplug it from the power source. This is a crucial step to ensure your safety and avoid the risk of electric shock.

Locate the power cord and trace it back to the wall socket. Carefully pull the plug out of the socket, making sure not to yank or tug on the cord. Wrapping the cord around the iron helps to keep it neat and prevents any accidental tripping or pulling.

It is also a good idea to turn off the iron if it has an on/off switch, or switch the appliance off at the power outlet if there is no switch available. This will further eliminate any chance of the iron accidentally turning on while you’re working on it.

Always remember to treat electrical appliances with caution and respect. By unplugging the iron, you are taking an important safety measure that should never be overlooked.

Remove the water tank

Before you begin replacing the cord on your iron, it’s important to remove the water tank to prevent any accidental spills or damage. Follow these steps to remove the water tank:

Turn off and unplug the iron from the power outlet.
Allow the iron to cool down completely before handling.
Check for any remaining water in the tank. If there is water, empty it out into a sink or container.
Locate the water tank on the iron. It is usually located at the front or side of the iron.
Remove any screws or clips that are holding the water tank in place. Use a screwdriver or a pair of pliers if necessary.
Gently pull the water tank away from the iron. If it feels stuck, check for any additional screws or clips that may be securing it.
Once the water tank is detached, set it aside in a safe place.

With the water tank removed, you can now proceed with replacing the cord on your iron. Make sure to refer to the manufacturer’s instructions or a reliable tutorial for step-by-step guidance.

Remove the old cord

To replace the cord on your iron, you will first need to remove the old cord. Follow these step-by-step instructions to safely remove the old cord:

Unplug the iron: Before starting any repairs, always make sure your iron is unplugged from the power outlet to avoid any accidents.
Inspect the cord: Carefully examine the cord for any signs of damage such as fraying, exposed wires, or cuts. If the cord is in poor condition, it is essential to replace it to prevent electrical hazards.
Remove the back panel: Using a screwdriver, gently remove the screws on the back panel of the iron to gain access to the wiring and the cord.
Disconnect the cord: Locate the connection point where the cord attaches to the iron. Depending on the model, the cord might be connected directly or through a terminal block. If there is a terminal block, unscrew the screws to release the cord. Otherwise, carefully detach the wires from the cord.
Remove the old cord: Once the cord is disconnected, carefully remove it from the iron, making sure not to damage any other components.

Note: If you are unsure about any step of the process, it is best to consult the manufacturer’s manual or seek professional assistance.

Locate the cord entry point

To begin replacing the cord on your iron, the first step is to locate the cord entry point. This is where the cord enters the iron body and is connected to the internal wiring. The cord entry point is typically located at the rear of the iron, near the base.

To find the cord entry point, turn your iron upside down and examine the back of the iron. Look for a small opening or hole where the cord enters the iron body. It may be covered by a rubber grommet or a plastic cover.

Once you have located the cord entry point, take note of any screws or fasteners that may be holding the cover in place. You will need to remove these in order to access the internal wiring and replace the cord.

Before proceeding, ensure that your iron is unplugged from the power source to avoid any risk of electric shock or injury.

In the next step, we will guide you through removing the cover and gaining access to the internal wiring of your iron.

Disconnect the old cord

Before replacing the cord on your iron, you first need to disconnect the old cord to ensure your safety. Make sure that your iron is unplugged from the power outlet before proceeding.

Start by locating the cord on your iron. It is usually located at the back of the iron, near the base. The cord is attached to the iron with a cord grip or a screw, depending on the model of your iron.

Use a small screwdriver or a pair of pliers to remove the cord grip or the screw that secures the cord in place. Be careful not to damage the cord or any other components of the iron while removing the old cord.

Once the cord grip or screw is removed, gently pull the old cord out of the iron. It may be necessary to wiggle the cord slightly to loosen it from any internal connections before it can be fully removed.

Once the old cord is completely disconnected, set it aside for disposal. Make sure to properly dispose of the old cord according to local regulations to minimize environmental impact.

With the old cord disconnected, you are now ready to replace it with a new cord. Follow the steps in this tutorial to learn how to install the new cord on your iron.

Install the new cord

Once you have removed the old cord from your iron, it’s time to install the new cord. Follow these steps to ensure a successful replacement:

Begin by identifying the two wires that make up the new cord. Typically, one wire will be marked with a rib or stripe to indicate it is the “hot” wire.
Strip about half an inch of insulation from the end of each wire, using wire strippers or a knife. Be careful not to cut through the wire itself.
Next, insert the stripped end of each wire into the corresponding terminal on the iron. The hot wire should be connected to the terminal marked with an “H” or a “+” symbol, while the neutral wire should be connected to the terminal marked with an “N” or a “-” symbol.
Once the wires are inserted into the terminals, use a small screwdriver to tighten the terminal screws securely. This will ensure a strong and stable connection.
After tightening the screws, gently tug on the wires to ensure they are securely attached. If they come loose, repeat the previous steps to reattach them.

With the new cord securely installed, your iron should be ready for use again. Remember to plug the cord into a grounded outlet and test the iron to ensure it is functioning properly before ironing any garments.

Insert the new cord

Now that you have removed the old cord, it’s time to insert the new one. Start by ensuring that the new cord is compatible with your iron model and has the same specifications.

Step 1: Take the new cord and carefully thread it through the opening where the old cord was previously connected. Make sure it is securely inserted into the iron and reaches the cord compartment.

Step 2: Use a small screwdriver or a pair of pliers to loosen the screws or fasteners that hold the cord in place. Slide the new cord ends into the slots and tighten the screws or fasteners to secure it firmly.

Step 3: Ensure that the cord is inserted correctly and that there are no loose or exposed wires. Double-check that the cord is properly positioned and not twisted or tangled inside the iron.

Step 4: Once you have confirmed that the new cord is securely affixed, reattach the back panel of the iron and tighten any screws or clips that hold it in place.

Step 5: Finally, plug in the iron to a power outlet and test it. Switch it on to make sure the new cord is functioning properly and that the iron heats up as expected.

Note: If you are unsure about any step in the process or encounter any difficulties, it is best to consult a professional or contact the manufacturer for assistance.

With the new cord successfully inserted and the iron functioning properly, you are now ready to tackle your next ironing project!

Secure the cord in place

Once you have fed the new cord through the opening in the iron, you need to secure it in place to ensure it does not become loose or tangled. To do this, follow these steps:

Locate the cord holding clamp or bracket inside the iron. This is usually a small metal or plastic piece that is designed to hold the cord in place.
Slide the cord into the clamp or bracket until it is snugly held in place. Make sure the cord is straight and not twisted to prevent any future damage.
Tighten the clamp or bracket securely to keep the cord in place. If necessary, use a screwdriver or other tool to ensure a tight fit.

Once the cord is secured, gently tug on it to make sure it is properly held in place. It should not move or come loose when pulled. If the cord feels loose, repeat the previous steps to tighten the clamp or bracket.

Now that the new cord is securely in place, you can proceed to reassemble the iron and test it to ensure everything is working correctly.

Remember, always unplug the iron before attempting any repairs or replacements to ensure your safety.

Reassemble the iron

Once you have replaced the cord on your iron, it is time to reassemble it. Follow these steps:

Attach the base plate: Take the base plate and align it with the bottom of the iron. Make sure it fits snugly and that all the screw holes line up.
Secure the screws: Use a screwdriver to screw the screws back into place. Make sure they are tightened securely but do not over-tighten them, as this may damage the iron.
Attach the handle: Place the handle back onto the iron and align it with the screw holes. Insert the screws and tighten them with a screwdriver.
Test your iron: Plug in your iron and turn it on to make sure the new cord is working properly. Check for any signs of damage or malfunctions.
Finish up: If everything is working correctly, you can clean the iron with a soft cloth and put it back in its storage location.

Note: It is important to exercise caution and follow safety guidelines when working with electrical appliances. If you are unsure or uncomfortable performing any of these steps, it is best to consult a professional.

Replace the water tank

Replacing the water tank on your iron is a simple process that can be done in just a few steps. Follow the instructions below to replace the water tank on your iron.

Step 1: Make sure your iron is unplugged and cooled down before you begin. This is important for your safety.

Step 2: Locate the water tank on your iron. It is usually located near the base of the iron and is detachable.

Step 3: Hold the water tank firmly with one hand and use your other hand to gently lift it upwards. The tank should easily come off the iron.

Step 4: Take your replacement water tank and align it with the slot on the iron where the old tank was removed. Make sure it is securely attached and properly positioned.

Step 5: Push the water tank downwards until you hear a click or feel it lock into place. This indicates that the tank is properly installed.

Step 6: Give the water tank a gentle tug to ensure it is securely attached. If it comes off easily, you may need to repeat the previous steps to properly install it.

Step 7: Once the water tank is securely attached, you can plug in your iron and continue using it as usual.

Note: If you are replacing the water tank because it is cracked or damaged, it is a good idea to check the rest of your iron for any signs of damage. Inspect the cord, soleplate, and other parts of the iron to ensure they are in good condition.

By following these simple steps, you can easily replace the water tank on your iron and continue using it for all your ironing needs.

Ensure all components are in place

Before you begin replacing the cord on your iron, it’s important to make sure that all the necessary components are present and accounted for. This will ensure that the process goes smoothly and you don’t encounter any unexpected issues along the way.

First, gather all the tools and materials you’ll need for the job. This typically includes a replacement cord, a screwdriver, wire cutters, and a soldering iron. Check to make sure you have everything on hand before starting the project.

Next, inspect the old cord and the iron itself. Look for any signs of damage or wear and tear, such as frayed wires or loose connections. If you notice any issues, it’s best to address them before proceeding with the replacement.

Additionally, double-check that you have a clear workspace and plenty of room to maneuver. Irons can be delicate and require a steady hand, so having a clutter-free area will make the task easier and safer.

Finally, make sure you have a clear understanding of the iron’s wiring diagram. This will help you identify the correct connections for the new cord. If you’re unsure about any aspect of the diagram, consult the manufacturer’s instructions or seek professional assistance.

By taking the time to ensure all components are in place, you can ensure a successful cord replacement and avoid any potential mishaps or complications.

Test your iron

Before replacing the cord on your iron, it’s a good idea to test it to make sure that the cord is the issue and not something else. Here are the steps to test your iron:

Plug your iron into a functioning electrical outlet.
Turn on the iron and set it to the highest temperature setting.
Allow the iron to heat up for a few minutes.
Check if the iron is heating up properly by touching the bottom plate with your hand (be careful not to burn yourself).
If the iron does not heat up or if it only heats up intermittently, it’s likely that the cord is the problem and needs to be replaced.

By following these simple steps, you can determine whether or not the cord on your iron is faulty and needs to be replaced. If the iron is not heating up properly, it’s important to replace the cord as soon as possible to avoid any further damage or safety hazards.

Plug in the iron

Before you begin working on your iron, make sure it is not plugged into an electrical outlet. Safety should always be your top priority when working with any electrical appliance.

Next, locate the power cord on the iron. It should be attached to the base of the iron and have a socket for connecting to the electrical outlet. Take a moment to inspect the cord for any signs of damage, such as fraying or exposed wires. If you notice any issues, it is important to replace the cord before continuing to use the iron.

Once you have verified that the cord is in good condition, locate a nearby electrical outlet and ensure it is compatible with the iron’s plug. The plug should have two or three prongs, depending on your country’s electrical standards.

Align the plug with the outlet and firmly insert it, making sure it is securely in place. Avoid using excessive force, as this can damage the plug or outlet.

Finally, switch on the outlet to provide power to the iron. You should now be able to power on the iron and begin using it for your ironing needs.

Important Note: Always exercise caution and follow the manufacturer’s instructions when working with electrical appliances. If you encounter any difficulties or are unsure about any step in this process, it is recommended to consult a professional or contact the manufacturer for guidance.

Run a test ironing

Before using your newly replaced cord, it’s important to perform a test ironing to ensure that everything is functioning correctly. Follow these steps:

Plug in your iron and turn it on to the desired temperature setting.
Allow the iron to heat up for a few minutes until it reaches the set temperature.
Take a small piece of fabric and place it on your ironing board.
Hold the iron by the handle and gently press it onto the fabric. Move the iron back and forth to simulate ironing.
Check if the iron glides smoothly over the fabric. If it drags or gets stuck, there may be an issue with the cord replacement.
If the iron is functioning properly, continue to iron a larger piece of fabric to further test the cord replacement.

If you encounter any problems during the test ironing, it may indicate that the cord replacement was not done correctly. In such cases, it is recommended to seek professional assistance or consult the iron’s user manual for troubleshooting tips.

By running a test ironing, you can ensure that your iron is working safely and efficiently with the newly replaced cord.